High Temperature Integrated Drying Sintering Furnace With Max Temp 1050℃

Integrated Drying Sintering Furnace With Max Temp 1050℃ And 600mm Mesh Belt

Technical Parameters

1. Equipment Name & Model

HA-60130SJ Integrated Drying and Sintering Furnace

2. Technical Specifications & Basic Configuration

This equipment is mainly used for the high-temperature drying and sintering process of thick-film stainless steel heater products, including the air-atmosphere firing of thick-film resistors, dielectrics, and conductors.

• Rated Temperature: 850℃
• Maximum Temperature: 1050℃
• Effective Height: 130 mm
• Mesh Belt Width: 600 mm
• Mesh Belt Material: Cr20Ni80
• Furnace Structure: Built with ultra-light thermal insulation materials
• Max Load: 50 kg/m² (excluding mesh belt weight)
• Drive System: Large wrap-angle friction drive
• Speed Adjustment Range: 50–300 mm/min; typical reference speed: 150–180 mm/min, stepless speed regulation via inverter
• Heating Elements:
  • Drying zone: Infrared lamps (top and bottom heating)
  • Sintering zone: Ceramic fiber heating plates (top and bottom heating)
• Sintering Atmosphere: Compressed air
• Gas Path: 13 gas inlets, each with adjustable flow (see Section 3.2 for details)
• Exhaust System: 2 exhaust chimneys in preheating and sintering zones
• Cooling Method: Combined insulated cooling + air cooling + water cooling
• Structure: See Section 3.1 for detailed description
• Temperature Control Stability: ±1℃
• Furnace Temperature Uniformity: ±3℃ (at 850℃ constant temperature zone, tested after 2 hours holding)
• Number of Temperature Zones: 12 zones
• Temperature Control Points: 17 points (upper and lower dual-point control for zones 4–8 in sintering section)
• Temperature Measurement Points: 1 point (water temperature detection)
• Thermocouple Type: K-type
• Alarm Indicators: Audible and visual alarms for over-temperature, under-temperature, inverter fault, broken thermocouple, low air pressure, low water pressure
• Power-off Protection: Manual shaking-out device
• Belt Stop Protection: Emergency stop button at inlet and outlet
• Surface Temperature Rise: ＜35℃
• Heating Power: 156 kW
• Empty Furnace Holding Power: ≤52 kW
• Weight: Approx. 5500 kg
• Overall Dimensions (L*W*H): 12950 * 1400 * 1350 mm (excluding chimney and indicator lights)
• Hanging Plate: High-temperature plastic spraying, camel gray computer color
• Furnace Insulation Material: Aluminum silicate refractory fiber board, brand: Shandong Luyang Group

3. General Technical Description

The furnace is mainly composed of four parts: furnace body, atmosphere control system, temperature control system, and drive system.

Furnace Body Design

For detailed layout of the furnace structure, see Figure 1 and Table 1.

Figure 1: Equipment Layout Diagram

Table 1 – Structural Dimensions

About us

Dongguan Hao'an Printing Machinery Co., Ltd. is a professional manufacturer of automated printing equipment, established in 2016. Its products include silk screen printing machines, transfer printing machines, stamping machines, and peripheral equipment, which can meet printing requirements of various shapes and materials. It is widely used in various fields and industrys suchs as cosmetics, daily necessities, food, medical supplies, and automotive accessories. The machinery and equipment are exported to multiple countries and regions suchs as Europe, the United States, South Korea, the Middle East, South Africa, Mexico, etc., and are highly trusted by domestic and foreign customers.

We always adhere to the five core concepts of "efficiency, excellence, energy conservation, integrity, and win-win", and are committed to providing customers with suitable and excellent technical solutions. Haoan has a strong professional technology research and development team that can customize the most suitable machinery and equipment according to the different requirements of customers, and will continue to innovate to make products intelligent and efficient. The company not only provides excellent machinery and equipment, but also provides professional technical training and supporting services, truly achieving what customers want and reach.

FAQ

• Q. How long is the machine's warranty period? A.We offer a 2-year warranty and long-term service
• Q. What technical support services are provided after purchase? A.We provide on-site installation service and professional engineer training
• Q. How will you help us resolve after-sales repair issues if the machine malfunctions? A.In case of machine malfunction, we will provide video and email communication, and on-site service is available if necessary
• Q. What inks does the machine support? A.We use UV-based environmentally friendly inks, imported environmentally friendly inks
• Q.What certifications can you provide? A.We have ISO9001, SGS, and RoHS certifications