Five Station Fully Servo Screen Printer For Glass Plastic Bottle Printing

This five station fully servo screen printing machine is specifically designed for glass bottles and plastic bottles, suitable for cylindrical, square, flat, and irregular-shaped products. Equipped with automatic loading and unloading, flame treatment, servo printing, and UV curing functions, it features fast printing speed, stable and reliable quality, as well as easy and quick debugging. It is an ideal automatic screen printing solution for bottle packaging industries, improving production efficiency while ensuring printing precision.

The five station fully servo screen printing machine adopts advanced servo control technology, with a smooth and efficient operation process, ensuring stable printing quality and high production efficiency. The detailed operation principle is as follows:

• First, manually place the workpiece on the feeding conveyor belt. The feeding conveyor mechanism transports the printed product at a 90-degree angle to the bottle clamping position of the robotic arm.
• The robotic arm clamps the printed product and transfers it to the positioning station through servo control, which automatically clamps the product.
• The servo system drives the fixture positioning system to accurately position the product, ensuring the printing position is error-free.
• The robotic arm automatically transfers the positioned product to the printing station, and the servo system drives the screen device to complete the printing process with high precision.
• After printing, the unloading robotic arm clamps the workpiece and transfers it to the unloading conveyor belt through servo control for final unloading.
• The robotic arm is composed of servo motors, cylinders, and other components, ensuring flexible and stable movement.
• During the operation of the equipment, relevant machine parameters can be adjusted at any time through the touch screen, and the working status of the machine can also be monitored online in real time, facilitating timely troubleshooting and parameter optimization.

The equipment adopts an automatic cycle process, reducing manual intervention, improving production efficiency, and ensuring consistent product quality. The detailed process flow is as follows (automatic cycle):

1. Manually place workpieces onto the feeding conveyor belt
2. Workpieces are automatically conveyed at 90 degrees to the clamping position of the robotic arm
3. Workpieces are transferred to the positioning station by servo control
4. Automatic positioning of workpieces (pre-positioning correction offset function is available)
5. Robotic arm transfers the workpiece by moving left and right
6. Robotic arm moves left and right to transfer the workpiece to the printing position
7. The main body of the fixture rises from the servo structure to position and clamp the workpiece
8. Screen printing (servo-driven screen and rotary servo ensure printing precision)
9. The main body of the fixture descends from the servo structure, releasing the positioning and clamping of the workpiece
10. Unloading robotic arm clamps the workpiece
11. The main body of the fixture is loosened completely
12. Unloading robotic arm clamps the workpiece and transfers it to the unloading conveyor belt via servo control
13. Workpieces are conveyed by the unloading conveyor belt for final unloading
14. The whole system enters automatic cycle operation

The five station fully servo screen printing machine is equipped with high-quality components from well-known brands, ensuring stable operation, long service life, and easy maintenance. The detailed configuration is as follows:

1. 7-inch touch screen: Omron (Japan) - easy to operate, clear display, and convenient parameter adjustment
2. PLC: Omron (Japan) - high stability, strong anti-interference ability, and reliable control
3. Servo system: ABB servo or Huichuan servo (motion controller) - high precision, fast response, and stable operation
4. Pneumatic components: SMC and Yadeke - high air tightness, long service life, and stable performance
5. Guide rail: Taiwan Silver Guide - smooth movement, low friction, and high precision
6. Electrical components: Omron and Schneider - safe and reliable, meeting international electrical standards
7. Conveyor belt transmission: with indirect and connected functions, ensuring stable workpiece conveyance
8. Robotic arm: 90° loading - flexible and efficient, reducing manual labor
9. Flame treatment: improving the surface adhesion of workpieces, ensuring printing firmness
10. Visual photography positioning color matching: ensuring accurate color registration and printing position
11. Pre-positioning correction offset function: correcting the position offset of workpieces, improving printing precision
12. Automatic printing: screen servo and rotary servo, realizing automatic and precise printing
13. UV curing: fast curing of printing ink, improving production efficiency and ensuring printing quality

The technical parameters of the five station fully servo screen printing machine are designed to meet the needs of different bottle products, with strong adaptability and high production efficiency. The detailed parameters are as follows:

As a high-performance automatic screen printing equipment, the five station fully servo screen printing machine has the following core advantages, which are favored by the bottle packaging industry:

• Full servo control: High printing precision, stable operation, and low error rate, suitable for high-standard printing needs.
• Automatic operation: Equipped with automatic loading and unloading, automatic positioning, and automatic cycle functions, reducing manual intervention and improving production efficiency.
• Strong adaptability: Suitable for various shapes of glass bottles and plastic bottles, with wide application range.
• High-quality configuration: Adopting well-known brand components, ensuring long service life and low maintenance cost.
• Easy operation: 7-inch touch screen, simple parameter adjustment, and online monitoring of machine status, easy to master even for new operators.
• Stable printing quality: Equipped with flame treatment, UV curing, and visual positioning functions, ensuring firm printing and accurate color registration.

Dongguan Hao'an Printing Machinery Co., Ltd. is a professional manufacturer of automated printing equipment, established in 2016. Its products include silk screen printing machines, transfer printing machines, stamping machines, and peripheral equipment, which can meet printing requirements of various shapes and materials. It is widely used in various fields and industries such as cosmetics, daily necessities, food, medical supplies, and automotive accessories. The machinery and equipment are exported to multiple countries and regions suchs as Europe, the United States, South Korea, the Middle East, South Africa, Mexico, etc., and are highly trusted by domestic and foreign customers.

We always adhere to the five core concepts of "efficiency, excellence, energy conservation, integrity, and win-win", and are committed to providing customers with suitable and excellent technical solutions. Haoan has a strong professional technology research and development team that can customize the most suitable machinery and equipment according to the different requirements of customers, and will continue to innovate to make products intelligent and efficient. The company not only provides excellent machinery and equipment, but also provides professional technical training and supporting services, truly achieving what customers want and reach.

• Q. How long is the machine's warranty period? A.We offer a 2-year warranty and long-term service
• Q. What technical support services are provided after purchase? A.We provide on-site installation service and professional engineer training
• Q. How will you help us resolve after-sales repair issues if the machine malfunctions? A.In case of machine malfunction, we will provide video and email communication, and on-site service is available if necessary
• Q. What inks does the machine support? A.We use UV-based environmentally friendly inks, imported environmentally friendly inks
• Q.What certifications can you provide? A.We have ISO9001, SGS, and RoHS certifications